Module 04 · PBL Overview

What You Will Do in This PBL

This PBL consolidates all six topics of Module 04: Two-Phase Flow & Vogel's IPR, Composite IPR, Standing's Flow Efficiency, Gas Well Deliverability, Fetkovich's Deliverability Equation, and Predicting Future IPRs, by applying them to the Karama Field development scenario. Rather than one monolithic problem, you will solve six discrete sub-problems, each its own self-contained learning unit, before integrating everything into a Leadership Forum report in SP-6.

Learning Objectives

By the end of this PBL you will be able to:

  • Construct Vogel's two-phase IPR from a single stabilised test point and read off AOFP and rate at any flowing BHP.
  • Build a composite (Darcy + Vogel) IPR for a well where p̄ > pb, correctly computing the Darcy anchor rate qb at bubble-point.
  • Calculate Flow Efficiency from skin and apply Standing's modified Vogel to predict pre-acid and post-acid IPRs, with economic payback of the stimulation.
  • Perform LIT analysis on modified isochronal test data using pseudo-pressure m(p) to determine gas well deliverability coefficients A and B, and calculate AOFP at separator back-pressure.
  • Fit the Fetkovich two-parameter deliverability equation (C, n) from a log–log multi-rate test plot and compare AOFP with the Vogel result.
  • Predict future IPRs at multiple depletion stages using both Standing's J* mobility scaling and Fetkovich's depletion method, and design the artificial-lift escalation schedule.
  • Synthesise all deliverability analyses into a defensible FDP recommendation covering stimulation sequencing, ESP sizing, compression timing, and infill-drilling trigger.

Why Six Sub-Problems?

The Karama scenario is genuinely ill-structured: it involves two reservoir fluids (oil and gas), multiple well states (damaged, stimulated, depleted), two deliverability frameworks (Vogel/composite vs. Fetkovich), and a 10-year production horizon. Solving all of this simultaneously obscures which concept is causing difficulty when answers diverge. By splitting into six focused sub-problems, each mapped to one or two topics, each concept is isolated, applied, and checked before moving on. SP-6 re-assembles everything into the integrated field recommendation.

Design Principle
Each sub-problem is a self-contained PBL micro-cycle: encounter → data extraction → application → check → record key output. Outputs from earlier SPs feed directly into later ones — your SP-1 AOF feeds SP-4's comparison, your SP-2 post-acid J* feeds SP-5's future IPR, and all six feed SP-6. This is how production engineering actually works.
The Problem

Operations Memo — Karama Field

📋
FROM: Karama Field Asset Manager  ·  TO: Production Engineering Team
RE: FDP Gate — Well Deliverability Assessment Required Within 72 Hours

The Karama Field Development Plan (FDP) gate is in 72 hours. The facilities team cannot finalise the separator capacity (oil train), ESP specification, or compression design until they have a complete well deliverability picture. KA-07 (oil producer) is currently flowing on natural flow well below target. KA-G2 (gas cap producer) has been isochronal tested but AOFP has not been confirmed against contract requirements. Please provide:

  • Current composite IPR for KA-07 at p̄ = 5,100 psia with pb = 4,500 psia.
  • Quantification of the skin damage (S' = +8) and economic case for the proposed matrix acid job (target S = +1).
  • KA-G2 gas deliverability coefficients and AOFP from the modified isochronal test data using LIT / m(p) analysis.
  • Fetkovich deliverability fit for KA-07 — compare with Vogel AOF and explain any discrepancy.
  • Life-of-field IPR prediction at p̄ = 3,200 / 2,600 / 2,000 psia using Standing's J* scaling and Fetkovich's depletion method.
  • Integrated FDP recommendation — stimulation sequence, ESP stage sizing, gas compression onset, infill-drilling trigger.

The Engineering Workflow

Each step maps to one sub-problem. Complete in order. Later SPs depend on earlier outputs.

  • SP-1 · IPR
    Composite Vogel IPR for KA-07
  • SP-2 · FE
    Skin + acid job economics
  • SP-3 · GAS
    LIT analysis — KA-G2 AOFP
  • SP-4 · FETK
    Fetkovich fit vs. Vogel
  • SP-5 · DEPL
    Future IPR family + lift design
  • SP-6 · FDP
    Integrated report + recommendation
Authenticity Note
This scenario reflects a real FDP gate situation. The KA-07 skin of +8 represents a genuine commercial loss of ~$52,700/day at netback $58/stb, visible only after careful IPR analysis. The Fetkovich vs. Vogel AOFP discrepancy determines whether the ESP is correctly sized. These are not academic exercises; they are decisions with multi-million-dollar consequences.
Reservoir & Fluid Data

Karama Field: Master Data Pack

The following data is the single source of truth for all six sub-problems. Each SP will highlight the specific subset it uses. Do not invent or estimate values not listed here unless explicitly instructed.

KA-07 Oil Well: Reservoir & Completion Data

ParameterSymbolValueUnitsSource
Average reservoir pressure5,100psiaPressure build-up (PBU) — Horner plot
Bubble-point pressurepb4,500psiaPVT CCE experiment
Reservoir temperatureTR200°FWireline MDT survey
Net pay thicknessh68ftPetrophysical log interpretation
Effective oil permeability (from PBU)ko42mdPressure-transient analysis (PTA)
Drainage radiusre1,320ftWell spacing — 160-acre pattern
Wellbore radiusrw0.354ftCaliper log — 8½″ open hole
Total skin (PBU Horner)S'+8Skin from transient analysis
Post-acid target skinSpost+1Completion analogue wells
Ideal PI (S = 0, Darcy eq.)J*0.72stb/d/psiCalculated from k, h, μ, Bo, geometry

KA-07 PVT Data at Reservoir Conditions

ParameterSymbolValueUnitsNote
Oil viscosity at p̄μo(p̄)0.95cpPVT standing-cell measurement
Oil FVF at p̄Bo(p̄)1.38res bbl/stbPVT differential liberation
Oil API gravity°API36°APIMedium crude

KA-07 Multi-Rate Production Test Results

Test IDqo (stb/d)pwf (psia)Stabilised?Notes
T1 — Stabilised (below pb)8201,800Yes — 72 hrUsed for Vogel & Fetkovich calibration
T2 — Stabilised (below pb)6402,400Yes — 72 hrUsed for Fetkovich two-point fit
T3 — Above bubble point4324,650Yes — 48 hrDarcy segment only — do NOT use for Vogel
Natural flow (current)~642~4,200ApproximateBHFP estimated from flowing gradient survey
Critical Data Warning
Test T3 (q = 432 stb/d, pwf = 4,650 psia) sits in the single-phase (above bubble point) Darcy region. It must NEVER be used to calibrate Vogel's equation or the Fetkovich pressure-squared form — both require two-phase flow data. Use only T1 and T2 for the two-phase analysis. This is the most common error in multi-rate test interpretation.

KA-07 Depletion PVT Mobility Table (for Future IPR Prediction)

Future p̄ (psia)kroμo (cp)Bo (res bbl/stb)[kro/(μo·Bo)]J* ratio vs. current
5,100 (current)0.8150.9501.3800.62321.000
3,200 (Stage 2)0.6851.1401.3100.45890.737
2,600 (Stage 3)0.5401.3801.2550.31160.500
2,000 (Stage 4)0.3801.6801.1950.18930.304

KA-G2 Gas Well: Modified Isochronal Test Data

Reservoir pressure p̄ = 3,800 psia  ·  Reservoir temperature T = 660°R (200°F)  ·  Separator back-pressure = 800 psia

Flow PeriodShut-in pws,i (psia)qg,i (Mscf/d)Flowing pwf,i (psia)Type
Period 13,7804,0003,250Isochronal (8-hour equal periods)
Period 23,7608,0002,600Isochronal
Period 33,75012,0001,850Isochronal
Period 43,73516,000980Isochronal
Extended flow (stabilised)p̄ = 3,80010,0002,200Stabilised point — use for LIT anchor

KA-G2 Pseudo-Pressure Table m(p) × 10⁶ psia²/cp

p (psia)μg (cp)Zm(p) × 10⁶Reference point
00.000Base
8000.01390.88252.66Separator back-pressure
9800.01510.86879.20Period 4 pwf
1,8500.01850.815246.00Period 3 pwf
2,2000.01980.790332.00Extended pwf
2,6000.02150.774446.00Period 2 pwf
3,2500.02350.785680.00Period 1 pwf
3,7350.02500.825895.00Period 4 pws
3,7500.02510.826903.00Period 3 pws
3,7600.02520.827908.00Period 2 pws
3,7800.02530.828918.00Period 1 pws
3,8000.02540.829928.00Reservoir pressure p̄

Economic & Facilities Parameters

ParameterValueUnitsNote
Oil netback (price – lifting cost)58$/stbCurrent realisation
Acid job cost — KA-07450$KMatrix acidise + workover rig
ESP Stage 1 installation cost1,200$K200-hp unit + installation
ESP operating cost800$/dPower + maintenance
Gas sales price3.80$/MscfContract price
Field oil production target1,800stb/dFDP plateau rate
Gas sales contract18,000Mscf/dThree-well total — 10-year term
Before You Start

KWL Planner — Activate Prior Learning

Before opening the sub-problems, spend 8–10 minutes filling in the KWL table. This is the most productive 10 minutes of any PBL: forcing explicit articulation of what you know, what you want to know, and what you will learn reveals knowledge gaps before you start calculating and aligns the team on what matters most.

K — Know

From Topics 4.1–4.6, what can you already do?

  • Vogel: q/qmax = 1 − 0.2(pwf/p̄) − 0.8(pwf/p̄)²
  • Composite IPR joins Darcy (above pb) with Vogel (below)
  • FE = Jactual/J* = f(skin)
  • LIT gas analysis: Δm(p)/q = A + Bq
  • Fetkovich: q = C(p̄² − pwf²)n
  • Future J* scales with kro/(μoBo) mobility ratio
W — Want to know

What do you still need to determine?

  • Can KA-07 meet 1,800 stb/d without an ESP?
  • Is the acid job payback fast enough to justify before ESP?
  • Which Fetkovich exponent n is correct — 0.77 or something else?
  • How much will AOFP drop by Year 5?
  • Can three gas wells sustain 18,000 Mscf/d gas contract?
  • At what reservoir pressure must the first ESP upgrade happen?
L — Will learn

What each sub-problem resolves

  • SP-1: Current IPR — AOF, qb, natural-flow ceiling
  • SP-2: Skin penalty in $/day; acid job simple payback
  • SP-3: Gas well coefficients A, B; AOFP at back-pressure
  • SP-4: Why Fetkovich n ≠ 0.77 matters for ESP sizing
  • SP-5: Life-of-field IPR family; lift escalation schedule
  • SP-6: How to frame all findings as an FDP recommendation
Facilitator Tip
Ask teams to write down their best guess for KA-07's AOFP before any calculation. After SP-1 (Vogel) and SP-4 (Fetkovich) they will have two different answers. The gap between those two answers, and understanding why it exists, is the deepest learning in this module. Set the expectation of that surprise now.
Launch

Sub-Problems — Launch Sequence

Each sub-problem is a self-contained learning unit with its own data slice, worked calculations, interactive knowledge check, and a key-output card to carry forward. Complete them in order. Later SPs reference outputs from earlier ones.

SP-1
Topics 4.1 & 4.2 · Two-Phase IPR & Composite Model
Characterise KA-07 Current Deliverability

Apply Vogel's equation to stabilised test T1, then build the full composite (Darcy + Vogel) IPR at p̄ = 5,100 psia. Determine qb, qv,max, AOFP, and whether KA-07 can ever reach 1,800 stb/d on natural flow at any BHFP.

⏱ ~35 min  ·  5 MCQLaunch SP-1 →
SP-2
Topic 4.3 · Standing's Flow Efficiency
Acid Job — Quantify the Value

Calculate FE for S' = +8 and target S = +1. Apply Standing's modified Vogel to build pre-acid and post-acid IPRs. Compute the production uplift at BHFP = 2,000 psia and the simple payback on the $450K acid job. Decide: stimulate before or after ESP installation?

⏱ ~35 min  ·  5 MCQLaunch SP-2 →
SP-3
Topic 4.4 · Gas Well Deliverability & LIT Analysis
KA-G2 — Can Three Wells Sustain the Gas Contract?

Use the modified isochronal test data and the m(p) table to perform LIT analysis. Plot Δm(p)/q vs. q to obtain coefficients A (Darcy) and B (non-Darcy). Calculate AOFP at separator back-pressure 800 psia, then assess whether three KA-G wells can sustain the 18,000 Mscf/d contract.

⏱ ~40 min  ·  5 MCQLaunch SP-3 →
SP-4
Topic 4.5 · Fetkovich Deliverability Equation
KA-07 Two-Point Fetkovich Fit — Versus Vogel

Apply the Fetkovich log–log two-point method to tests T1 and T2. Solve for exponent n and coefficient C. Calculate AOFP. Compare with SP-1's Vogel AOFP — quantify the discrepancy and explain its implication for ESP sizing. Is Vogel over-predicting?

⏱ ~30 min  ·  5 MCQLaunch SP-4 →
SP-5
Topic 4.6 · Predicting Future IPRs
KA-07 Life-of-Field IPR Family & Lift Schedule

Use Standing's J* mobility scaling (PVT table) to predict KA-07 IPR at p̄ = 3,200 / 2,600 / 2,000 psia. Compare with Fetkovich's depletion method. Build the life-of-field IPR family. Identify at which depletion stage rate at BHFP = 800 psia falls below 1,800 stb/d and design the ESP escalation schedule.

⏱ ~40 min  ·  5 MCQLaunch SP-5 →
SP-6
Integration · All Topics 4.1–4.6
Karama FDP Report & Leadership Forum

Compile all SP-1 through SP-5 findings into the Karama Field Well Performance Report. Make explicit recommendations on stimulation sequencing, ESP Stage 1 specification, gas compression onset, and infill-drilling trigger. Present to the Leadership Forum with a one-page executive summary.

⏱ ~60 min  ·  Graded submissionLaunch SP-6 →
Recommended Flow
SP-1 and SP-2 form a natural "oil-well day" (~70 min). SP-3 and SP-4 form a "deliverability comparison day" (~70 min). SP-5 and SP-6 are the "FDP integration day" (~100 min). If time-constrained, SP-1 → SP-2 → SP-6 gives the minimum viable set for the FDP gate. Return to SP-3, SP-4, SP-5 in the follow-up session.
Logistics

Delivery Map & Assessment

The PBL is designed for a full-day workshop (~5.5 hours) or three self-paced online sessions with synchronous debriefs. SP-6 produces the graded deliverable.

StageModeDurationAssessment
Hub Overview + Problem Brief + Data PackSelf-paced20 min
KWL PlannerTeam (2–3 learners)10 minKWL sheet submitted to facilitator
SP-1: Composite IPRIndividual then team35 min5 MCQ auto-marked
SP-2: Standing's FE & acid jobIndividual then team35 min5 MCQ auto-marked
SP-3: Gas well LIT + AOFPIndividual then team40 min5 MCQ auto-marked
SP-4: Fetkovich two-point fitIndividual then team30 min5 MCQ auto-marked
SP-5: Future IPR family + lift designIndividual then team40 min5 MCQ auto-marked
SP-6: Integrated FDP reportTeam submission60 minGraded report — 50% of module mark
Facilitated Debrief — Leadership Forum simulationTutor-led group30 minParticipation + reflection log

Primary Deliverable — Karama FDP Well Performance Report

The SP-6 submission must include: (a) KA-07 composite IPR — annotated plot with key values; (b) stimulation economics summary with payback calculation; (c) KA-G2 LIT deliverability curve and AOFP; (d) Fetkovich vs. Vogel comparison with ESP-sizing implication; (e) life-of-field IPR family with lift-escalation schedule; (f) one-page executive summary with six specific FDP recommendations. Maximum length: 2,500 words + supporting plots.

Total estimated time: ~5.5 hours (excluding facilitated debrief)
Suitable as a single-day intensive workshop or split across three online sessions. Session 1: SP-1 + SP-2 (oil well IPR + stimulation). Session 2: SP-3 + SP-4 (gas deliverability + Fetkovich). Session 3: SP-5 + SP-6 (future IPR + FDP report). Each session closes with a 15-minute team reconciliation discussion before the next begins.